Application of Conjoined Bevel Gears in Mining Machinery and Its Application Effect Analysis
As a key component, conjoined bevel gears are widely used in the field of mining machinery. It has the advantages of wear resistance, high strength and long life, and can improve the working efficiency and stability of mining machinery. This article will analyze the structure, advantages, application and effect of conjoined bevel gears.
1. The structure of conjoined bevel gear
Conjoined bevel gears are composed of several gears, the gears are generally spur gears and helical gears, especially helical gears are more common. The taper of the combined gear is calculated by the length of the bevel teeth of the driving gear, and the influence of the length and distance of the cone surface of the driven gear also needs to be considered. The main characteristic of conjoined bevel gears is that their gears are in the same coordinate system and can rotate simultaneously. Since there is no change in the center distance between the gears of the combined gear, the combined bevel gear can maintain stability when rotating and will not jump or vibrate during work, thereby improving the reliability and stability of the equipment.
Second, the advantages of conjoined bevel gears
1. Reasonable coordination: each gear of the conjoined bevel gear is in the same coordinate system, which can ensure the coordination and accuracy of the contact between the gears, and can ensure the matching accuracy of the spliced transmission.
2. Strong bearing capacity: Due to the cooperation of the gear and bearing of the conjoined bevel gear internal gear, its bearing capacity is stronger.
3. Long service life: The manufacturing process of conjoined bevel gears is more precise and high-quality materials are obtained, so the service life is longer.
4. Shock absorbing effect: Since each gear is on the same axis, it can play a shock absorbing effect during movement.
5. Wide range of application: Conjoined bevel gears are mainly used in the environment of high torque transmission, and have a wide range of application.
3. Application of Conjoined Bevel Gears
1. Mining machinery: Due to the advantages of conjoined bevel gears, it has been widely used in mining machinery, such as crushers, conveyors, etc.
2. Metallurgical equipment: In metallurgical equipment, conjoined bevel gear transmission mechanisms are used, such as rolling mills.
3. Marine equipment: Conjoined bevel gears are widely used in marine equipment, such as steering systems and lifting systems.
4. Locomotives and wheeled vehicles: In the field of locomotives and wheeled vehicles, conjoined bevel gears are used in main shaft transmission, reduction transmission and overspeed control.
Fourth, the effect analysis of conjoined bevel gear
Conjoined bevel gears can significantly improve the working efficiency and stability of mechanical equipment in the use of mining machinery. In the crusher, the conjoined bevel gear transmission mechanism can ensure the stability of equipment operation, and can greatly reduce noise and energy consumption. In the conveyor, the conjoined bevel gear transmission mechanism can ensure that there is no coiling and fluctuation during high-speed operation; in marine equipment, the use of conjoined bevel gears can improve the driving efficiency and can run stably in various harsh environments ; In the field of locomotives and wheeled vehicles, the effect of conjoined bevel gears is also very significant, which can ensure the reliability and stability of the transmission mechanism. Therefore, the application of combined bevel gears can not only improve the working efficiency and stability of mining machinery, but also reduce the maintenance and operation costs of equipment to a certain extent.
In short, the application of conjoined bevel gears in the field of mining machinery has attracted more and more attention, and its advantages and effects have also been widely recognized. As a high-performance transmission mechanism, conjoined bevel gears still have a lot of room for development in the future. It is necessary for us to continue to improve the production process and manufacturing technology of conjoined bevel gears to meet the more complex and Efficient demand.